Visual CCD Counting Packing Machine

Intelligent Vision Counting Machine Terminal Screw Counting Packaging Machine

A visual CCD counting packing machine is a type of packaging equipment that utilizes a CCD (charge-coupled device) camera system to accurately count and pack items such as screws, nuts, bolts, or other small parts. The CCD camera system captures images of the items as they move along the packing line, and specialized software analyzes these images to accurately count the items in real time. This technology ensures precise counting and packing, reducing errors and increasing efficiency in the packaging process.  

The packing process begins with the feeding of materials into the visual CCD counting packing machine. This advanced machine utilizes high-speed imaging capabilities, capturing images at an astonishing rate of 8000*10000 pieces per minute. These high-resolution images are then analyzed by specialized software with high precision, achieving accuracy up to 0.03%.
Moreover, the machine's vision points allow for the detection and resolution of large errors in the single weight of material, ensuring consistent and reliable packing. As materials move through the machine, computer data associated with thousands of product items can be swiftly stored, facilitating efficient tracking and management of inventory.
One of the notable features of this machine is its ability to quickly switch between materials with just one keypress, making it readily adaptable to changing production needs. Additionally, the machine boasts convenient startup and easy operation, allowing operators to efficiently manage the packing process.
Furthermore, the machine operates independently, enabling tight control over production and ensuring high-quality output. It can also be seamlessly connected with ERP or MES systems, enabling real-time tracing of product information and enhancing overall production efficiency.

Machine Application

This machine finds application in various industries where precise counting and packing of small parts or materials are essential. Some of the key applications include:
Manufacturing: Used in manufacturing facilities for counting and packing components such as screws, nuts, bolts, and electronic components with high accuracy and speed.
Pharmaceuticals: Employed in pharmaceutical production lines for counting and packing pills, tablets, capsules, and other medicinal products with strict adherence to dosage requirements and quality standards.
Food and Beverage: Utilized in food processing plants for counting and packing individual food items such as candies, chocolates, nuts, and snack items.
Automotive: Applied in automotive manufacturing for counting and packing small automotive parts like bearings, fasteners, and connectors,
Electronics: Used in electronics manufacturing for counting and packaging electronic components such as resistors, capacitors, diodes, and connectors with precision to meet industry specifications.
Hardware and Tools: Employed in hardware stores and tool manufacturing plants for counting and packaging small hardware items like nails, screws, washers, and drill bits to facilitate inventory management and customer sales.